Manufacturer & Exporter of Converting & Flexible Packaging Machinery

AAYAR INTERNATIONAL is a new generation manufacturer and exporter of converting and flexible packaging machinery. Based in Ahmedabad, it is the one stop solution of all your customized needs related to conversion and flexible packaging industry. Aayar International’s unique existence and global recognition makes it to be the best of its kind. Quality Production is the ‘basic value’ being practiced at our company so the production at Aayar is fully controlled and considerate. The global existence of our dynamic products advocates the “value added” reliability we offer and the after sales service we are well known for. Our well-trained team of technocrats is the medium through which we have earned our customers’ trust.

PRODUCTS

Multi-Purpose Coating Machine

The machine is designed to handle a wide range of coating jobs with high end features to cater various needs of converting industry.
Machine – Roll to Roll Application Specifications

Web Width: 200 to 2500 mm

Following are the Coating Methods as per the Application you can opt for:

A. Cylinder
B. Gravure
C. Three Roll forward cum Reverse
D. Heating Roll
E. Reverse Roll
F. Kissing Roll
G. Air Knife
H. Comma Coating
I. Knife on Roll Coating
J. Knife Over Roll
K. Five Roll Application

Speed: 10-250 MPM (Depends on Application, Base foil/film, Quality of Adhesive, Viscosity, and Drying Temp)

Key Features:

A. Heavy Duty Steel Structure for longevity and low vibrations at high speed
B. Multi Drive synchronized control system with HMI interface and recipe storage
C. Web guide system
D. Efficiently insulated Drying chamber with Pneumatically operated openings
E. Gravure Type Coating Cylinder and Doctor Blade System- Forward and Reverse
D. High velocity centrifugal blower for solvent extraction
E. Non-Sticky Coating at coating Unit to avoid Costly Adhesive wastage
F. Effective Drying Zone design to reduce shop floor heat loss.

Application

A. VMCH Coating for Pharma foil
B. Aluminum foil Lid Coating
C. Aluminum foil Lid Coating PP- Single stage coating
D. Water base adhesive coating
E. Wax Coating
F. Bio Coating
G. Acqu Coating
H. PSA Adhesive Coating
I. SPF Coating
J. Hot Melt Coating
K. Paper Cup Coating
L. Blister Coating
M. PVDC Coating

Adhesive variant:

Solvent Base
Water Base
WAX
Hot Melt
RUBBER BASE

Multi-Purpose Lamination Machine

Multi-Purpose Lamination – The machine is designed to hold a wide range of laminating functions and it widely caters to the emerging needs of solvent-less lamination on flexible packaging industry.

Specification: Speed: 10-250 MPM (Depends on Application, Base foil/film, Quality of Adhesive, Viscosity, and Drying Temp)

Following are the Lamination Methods as per the Application you wish to opt for:

A. Cylinder
B. Gravure
C. Three Roll forward cum Reverse
D. Heating Roll
E. Reverse Roll
F. Comma Coating
G. Knife on Roll Coating
H. Knife Over Roll
I. Five Roll Application

Adhesive variant:

A. Solvent Base
B Water Base
C. WAX
D. Hot Melt
E. RUBBER BASE
F. ACRYLIC BASE

Application

A. Heat & Press Lamination soft foil + LDPE + primer wash
B. Dry Bond lamination
C. Wax Lamination
D. PSA Adhesive Coating on Release Paper
E. Wet Lamination Paper + Aluminum Foil
F. Three Layer Lamination – ORS
G. Insulation Lamination
H. Solvent-less Lamination
I. Hot Melt Lamination

Key Features:

A. Heavy Duty Steel Structure for longevity and low vibrations at high speed

B. Multi Drive synchronized control system with HMI interface and recipe storage
C. Web guide system
D. Efficiently insulated Drying chamber with Pneumatically operated openings
E. Gravure Type Coating Cylinder and Doctor Blade System- Forward and Reverse
D. High velocity centrifugal blower for solvent extraction
E. Non-Sticky Coating at coating Unit to avoid Costly Adhesive wastage
F. Effective Drying Zone design to reduce shop floor heat loss.

⦁ Heavy Duty steel structure.
⦁ Low friction ball screw LCA compatible with auto register control system.
⦁ Turret Unit at Unwind and Rewind with auto splicing facility for non- stop production.
⦁ Flame proof inspection box at every unit to see progressive printing.
⦁ Trolley System for quick changeover of Printing Cylinder and inking system.
⦁ Automatic Register Control system (Length and Side)
⦁ Web Inspection System.
⦁ High Precision Doctor Blade system for Horizontal, Vertical and angular adjustment.
⦁ Impression Rubber Roller System on linear guide ways.
⦁ Operator Friendly Interface (HMI) with data memory and remote maintenance.
⦁ Low friction, dynamically balanced guide rollers.
⦁ Efficient Drying chamber (Pneumatic operated)
⦁ High velocity centrifugal blower for minimizing solvent odor

Rotogravure Printing Machine

The machine is designed to deliver the best of the productivity with high end customization. The machine commits to deliver the best printing jobs to achieve optimum performance.

Applications and Specifications
Web Width: 400 to 2250 mm.
Printing Repeat : 350 to 1200 mm.
No. of colors : 1 to 12 colors
Speed : 100 to 350 meters per minute.

Slitting & Rewinding Machine

With the passion to bring about Revolution in the slitting machinery domain, our slitting products are ergonomically designed to deliver the unmatched output in the least time.

Specifications: (based on our customers’ needs)

⦁ Web width: 600mm to 2500mm. ( Special Application up to 2600 mm)
⦁ Machine speed: 150mm to 400 mm.
⦁ Minimum slit width up to 40mm.
⦁ Substrates To Be Slit : For wide range of flexible packaging materials from PET, BOPP, SHRINK PVC, PVC, PVDC, OPP, CPP, PE, LDPE, LLDPE to Medium weight Aluminum foils, Alu-Alu cold Forming foil, Paper, 6.5 Micron Foil, Non Woven, HDPE, PP Tube to two side, Separator.
⦁ Maximum Reel Dia : 1000 mm (in Drum type only)
⦁ Maximum Rewinding Reel Dia : 1000 mm (in Drum type only), 600 mm
⦁ Rewinder Core Dia : 76 & 152 (Optional)
⦁ Slitting System : Cut To Air By Razor Knife , Cut To Groove by Razor Knife, Rotary Cutter

Key Features:

⦁ Close Loop Tension Control
⦁ Pneumatic Facility for Nip & Door Locking
⦁ Pneumatically operated Lay on Rolls
⦁ Differential type rewinding systems, Air Shaft, Mechanical Shafts, Surface type, Drum Type
⦁ Laser Core Positioning System in selected models
⦁ Master operator touch panel with data logging & recipe control.
⦁ Shaft less unwind control, Hydraulic Lifting
⦁ Low friction-dynamically balanced special alloy guide rollers.

Doctoring & Inspection Machine

Designed to inspect and modify defective functioning, our Doctoring and Inspection machine are useful in delivering optimum performance and productivity.

Specifications :
⦁ Web width : 500-1350
⦁ Machine speed : 250-500
⦁ Maximum Reel Dia : 1000 mm
⦁ On line Slitting facility : Yes
⦁ Waste Roll Rewinding : Yes
⦁ Unwind/Rewind : Shaft Less/ Hydraulic Arm
⦁ Maximum Repeat : 450 (Pouch Size in Stroboscope ) 1050 in Inspection System
⦁ Inspection : Auto Catching Stroboscope /Compatible for 100 % Defect Catching System

Trim Winder

Capable of non-stop trim, our Trim Winder holds fully automatic and user friendly operations.

Specifications:
⦁ Web width: 250-450
⦁ Machine speed: Synchronize with slitting speed
⦁ Maximum Reel Dia : 250 mm
⦁ Minimum Trim width : 3 mm

Key Features:
⦁ Suitable for non-stop trim
⦁ Fully automatic & user friendly operations.
⦁ Easy to Operate with plug and play operation.
⦁ Output Trims in reel form easy to store and space saver.
⦁ Saving of Power upto 60%
⦁ Lesser Noise pollution on shop floor compared to blower noise.
⦁ Cost saving on labor
⦁ Trim can be sold with good price and helps to gain the best monetary value on investment
⦁ Easy to attach with Slitter, Extrusion, and Pouch making machines.
⦁ Up to 20Kg reel weight can be handled at a time.
⦁ Hi-Speed Machine having Distinct Design.

Trim Width (Both Side)	5 mm to 30 mm	50 mm to 100 mm
Trim Size Thickness	25 Micron to 200 Micron	25 Micron to 200 Micron
Machine Running Speed	Up to 500 MPM	Up to 1000 MPM
Reel Package Diameter	300 mm	400 mm
Reel Packaging Length	350 mm	450 mm
Power	1 HP / 440 V	2 HP/ 440V
Machine Size (MM)	L1000 X W1000 X H600
Packaging Size (MM)	L1200 X W1200 X H800
Machine Weight (Approx.)	150 Kg (Net)	200 Kg (Gr)

Providing new generation solutions for
flexible packaging printing machines

INSTALLATION

A TRULY GLOBAL FOOTPRINT

Customers in several continents around the world have chosen our print lines. These are reputed makers of food products and contract printers who need short job change over times and high output. They are our true advocates of our quality standards and printing accuracy.

GET A STEP AHEAD OF YOUR Flexible Packaging Printing Machines

COMPETITIVE ADVANTAGE

QUALITY

Quality is backbone of our business. We practice quality in products, processes and people.

SERVICE

Happy Customers is what we love to see. Customer satisfaction and loyalty is what we always aim for.

COMMITMENT

We are dedicated to deliver quality products at the most competitive price and on time

STRONG CUTOMER BASE

Access to huge markets in 10+ countries across 4 continents gives us a strong edge over others.

CONSORTIUM WITH LEADING SUPPLIERS

Our approach is to partner with all our suppliers, who share common values, ethics and vision with us.

INTEGRITY

Doing business with the utmost integrity, honesty, transparency has been the foundation of our growth.

MARKET INTELLIGENCE

Driving force to help us make a critical decision. Helps us understand our audience in detail and their needs.

GLOBAL DIMENSION

We make you feel that the WORLD is indeed a very small place with our practices ease to do business with anywhere in the planet.

PRODUCT CATEGORIES

As a leading supplier of printing & packaging converting machinery, AAYAR INTERNATIONAL has more than 17 factory bases, mainly with 10 categories of printing & packaging machines such as slitter rewinders & paper sheeters, label making machines, post-printing equipment, flexible packaging converting machines, paper converting machines etc. We provide one stop solutions for printing & packaging production.