Heat & Press Lamination
Heat & Press Lamination
This modern new generation press is built to cater demands of the continuously evolving pharma packaging industries. Machine is designed ergonomically to cater medium and long run length job.
High productivity, low conversion cost, high quality lamination, fast job change-over are the key features.
| Standard Technical Specification | |
|---|---|
| Maximum web width | 1000 mm |
| Coating cylinder mesh | 180 mesh |
| Maximum mechanical speed | 125 m/min |
| Web tension range | 60 to 400 N |
| Standard drying hood length | 4.0 mtr |
| Reel diameter | 1000 mm |
Heat & Press Lamination Manufacture by AAYAR INTERNATIONAL
The Machine
The new generation Heat and Press Lamination Machine is led by PLC based HMI technology. By perfectly integration of advanced electronics and ergonomically designed mechanical components to deliver optimum performance, Better operational ease, faster print register response, higher productivity, lamination and primer coating quality, less waste, optimizing ink solvent and energy consumption, faster job changeover etc.
Control System
Servo based or AC Motor shut circle regulator for web taking care of by utilizing most recent generatton of gadgets. A high-performance motion controller with its own intelligent software oversees and controls the entire machine.
The master operator control panel has a touch-screen interface that makes it easier to use. Wellbeing of administrator, machine and electronic modules are accomplished with the assistance of important equipment insurance and insightful programming schedules.
Unwind Group
Specially designed Cart facilitates ease for insertion and extraction from the printing station. Thanks to a special mechanism: Cart slides on linear guide rail which ensures perfect in & out operation; only one operator can easily carry out the operation. To carry out loading I unloading of gravure cylinder there is a lifting system onboard on the cart, which consist of hydraulic piston, levers etc.
Lamination Unit
The laminator unit comprises a heated chrome plated, ground steel heating roll a high temprature rubber roll with chilling backup NIP roll. coated with Silicon rubber & chrome plated steel back-up roller which is driven by pneumatic pistons which can be adjusted at both ends. The rubber back-up roller is press against the steel roller for a total parallelism and to avoid any rubber roller flexion.
The laminator steel roll is driven by an independent motor synchronized with the coating unit motor by load cells, so the tension on the web carrying the adhesive to the point of lamination can be controlled with great prectsion.
Chilling Unit
CHILLING/ NIP CONSOLE: It is a Steel frame Structure with cross connection Tie Bar Plates, Chilling unit ensures that mechatronics are synchronized. Distinctively designed, and precisely machined, strong and robust steel frame structure, maintains accuracy over long durability and ensures reduced vibration even with optimum line speed. Two chilling rolls are tightly synchronized together with ac motor Driven by AC vector drive. The rotary union is provided to ensure chilled water circulation uniformly.
Primer Coating Unit
Coating unit is transmitted by an AC motor through a gear Box. Speed can be set by means of push buttons and monitored on the display (touch screen or HMI) The AC servo drive ensures that the set speed ts maintain.
Drying System
Electrical base 2 mtrs insulated drying chamber.
Single Drying hood pneumatically open able drying hood for web threading and cleaning.
Operator Interface
Master operator control console consists of IPC touch screen operator interface, located at rewind side and remote operator control panel at unwind side, as well as each and every printing units facilitates ease in operation.
Rewind Group
