Polestar ECO SL - 200

Polestar ECO SL - 200

The machine is made to handle a wide range of lamination jobs and meet the growing demand for solvent-free lamination on the market for flexible packaging.

The most important characteristics are its capacity to handle a wide range of laminating tasks, ease of operation, and optimal energy consumption.

The machine is designed to provide optimal performance and productivity by perfectly integrating ergonomically designed mechanical components with the latest generation of electronics.

Standard Technical Specification
Machine Speed 200 m/min
Maximum Web-Width 1130 mm & 1330 mm
Maximum Laminating Width 1115 mm & 1315 mm
Minimum Film Width 600 mm
Maximum Reel diameter Unwinder & Rewinder 500 mm
Maximum Reel Weight Unwinder & Rewinder 400 kgs
Core Diameter for Unwinder 3” (76mm) & 6” (152mm)
Core Diameter for Rewinder 6” (152 mm)
Control System

Servo based shut circle regulator for web taking care of by utilizing most recent age of gadgets. Whole machine activity is controlled and manages by elite execution movement regulator having its own wise programming. The master operator control panel has a touch-screen interface that makes it easier to use. Wellbeing of administrator, machine and electronic modules are accomplished with the assistance of important equipment insurance and insightful programming schedules

Unmistakably planned and unequivocally machined, solid and durable, steel outline structure, with hardening tie-poles; maintains accuracy over a long, dependable life and, even at maximum line speed, guarantees less vibration. The structure gives the working area more light. Each component’s mechanical construction, which is subjected to numerous tests, guarantees optimal performance and longer equipment life.

Shaft-less loosen up and rewind web strain constrained by utilizing most recent age servo engine and servo drive. Throughout the reel run, the system precisely maintains the set tension. The framework fundamentally made out of AC servo drive and servo engine, pneumatically stacked low grating moving roller get together and load cell for pressure criticism and real strain show.

The unwind and rewind arms are supported by ground chromeplated steel bars and move on highly precise linear bushings

The chamber incorporates an imaginative drifting framework which, through a touch-screen, permits the administrator to handily set and change the cement amount. The framework works with cleaning activity more straightforward.

The adhesive applicator zone has a multi-roller transfer system,

(1) R1 roller and

(2) R2 roller are metering Roller.

(3) R3 Transfer Rubber Roller

(4) R4 is Applicator Roller

(5) R5 is rubber covered Pressure Roller,

Through high-precision machining and high-quality engineering, the coating was more consistent and accurate across the web’s width.

Exceptionally planned, jacketed type, high accuracy grounded chromed steel rollers, warming through water/oil to a most extreme temperature of 80 C. A miniature metric gadget used to control the hole between the R1 and R2 rollers. The amount of adhesive required to transfer can be initially adjusted thanks to this gap. The machine’s adhesive type or viscosity can be taken into account when adjusting the gap.
R3 Roll (the Metering Roll) is clad with vulcanized elastic and is redressed at the width of the help to be overlaid. The metering and transfer of adhesive from R2 to R4, the applicator roll, are handled by the R3 Roll. The R1 Roll is not driven when it is made, but it can be manually rotated if needed. The R2 and R3 rolls, driven by normal AC servo engine and stuff box and controlled through a servo drive. The speed of the R2 and R3 is proportionate to machine speed and can be differ to control how much cement to apply.
R4 Roll moves cement from the roller R3, to the substrate to cover. It is jacketed and made of chrome-plated steel, ensuring uniform heating throughout the length of the roller face.
R5 Roll made of steel and covered with hard elastic, presses the R4 roll through two pneumatic chambers, so it ensures the all out move of cement to the web.
The laminator unit includes a warmed chromeplated, ground steel roll, a rider roll, covered with hard elastic and chrome covered steel back-up roller which is driven by pneumatic cylinders which can be changed at the two finishes. the Steel back-up roller is press against the elastic roller for an all out parallelism and to stay away from any elastic roller flexion. The tension on the web that carries the adhesive to the point of lamination can be controlled with great precision because the laminator steel roll is driven by an independent motor that is synchronized with the motor of the applicator unit using load cells.
Extraordinarily planned, progressively adjusted low contact low inactivity inactive rollers made of Aluminum compound, mounted on low grating course, upgrade rotational perfection.