Manufacturer & Exporter of Converting & Flexible Packaging Machinery

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+91 9512852352

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Call Us Now

+91 9512852352

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Call Us Now

+91 9512852352

Solvent Based Dry Bond Lamination Machine
Polestar -DL - 120

Polestar -DL- 120

The machine has been specially designed, focusing on various flexible packaging jobs on solvent-based applications over plastic printed or plain films.

The most important characteristics are its capacity to handle a wide range of laminating tasks, ease of operation, and optimal energy consumption.

The machine is designed to provide optimal performance and productivity by perfectly integrating ergonomically designed mechanical components with the latest generation of electronics.

Standard Technical Specification
Machine Speed 120m/min
Machine Web Width 750mm to 1500mm
Core Diameter for unwinders 3" (76mm) & 6" (152mm)
Core Diameter 6" (152mm)

Servo based or AC Motor shut circle regulator for web taking care of by utilizing most recent generatton of gadgets. A high-performance motion controller with its own intelligent software oversees and controls the entire machine.

The master operator control panel has a touch-screen interface that makes it easier to use. Wellbeing of administrator, machine and electronic modules are accomplished with the assistance of important equipment insurance and insightful programming schedules.

Distinctively designed and precisely machined. strong and sturdy, steel frame structure, with stiffening tie-rods; maintains accuracy over long dependable life and ensures less vibration even with optimum line speed. The structure enhances illumination of the working area The mechanical construction of each component. which undergoes extensive tests. ensures optimum performance and longer equipment life.

Simplex shafted  unwind & rewind web tension controlled by using latest generation AC Motor and AC Drive The system maintains the set tension precisely throughout the reel run The system mainly composed of AC  Drive and  Motor, pneumatically loaded low friction dancing roller assembly and load cell for tension feed-back and actual tension display. The unwind & rewind arms move on high precision linear bushings and supported on ground chromeplated steel bars..

The laminator unit comprises a heated chrome plated, ground steel roll a rider roll. coated with hard rubber & chrome plated steel back-up roller which is driven by pneumatic pistons which can be adjusted at both ends. The steel back-up roller is press against the rubber roller for a total parallelism and to avoid any rubber roller flexion. The laminator steel roll is driven by an independent motor synchronized with the coating unit motor by load cells, so the tension on the web carrying the adhesive to the point of lamination can be controlled with great prectsion.
Specially designed doctor blade group ensures a straight profile of the blade resulting in lesser blade pressure, better printing quality and longer cylinder life.

Coating unit is transmitted by an AC motor through a gear Box. Speed can be set by means of push buttons and monitored on the display (touch screen or HMI) The AC servo drive ensures that the set speed ts maintain.

Drying iS obtaining by blowing hot air on the web through air nozzles. The optimized airflow minimizes heat consumption and avoids solvent retention in the laminated substrates Thermic fluid base 8mtrs insulated drying chamber having Four separate zones which consists of Two AC frequency drive controlled blower. thermic fluid heat exchanger, auto temperature controller, air transport duct etc. Four zones pneumatically open able drying hood for web threading and cleaning.
Specially designed, low friction-low inertia, dynamically balanced idle rollers, mounted on low friction bearings to enhance rotational smoothness. Properly grooved, ground and balanced the rollers are made of specially graded anti-corrosion aluminum alloy.